Enhance Performance Reliability and Efficiency with Automated Spray Systems for Gas Cooling

Peter Zdziarski

Chemical industry on sunset and Twilight sky, Power plant, Energy 0power station area.

A demineralized water injection system is needed to quench calciner furnace exhaust gas upstream of dust
collection equipment at a chemical processing plant during the manufacture of specialty catalyst. Spray
nozzles need to produce small droplet sizes to achieve complete evaporation, which requires pumps for
high-pressure water supply, controls, and instrumentation to regulate and monitor the gas temperature.

BETE Spillback Nozzle

Elite Digital Ltd

High Turndown Ratio DESIGN FEATURES: • High turndown ratio • Minimal variation in drop size • High reliability in extreme environments SPRAY CHARACTERISTICS: Spray angles: 70-90 degrees • Spray patterns: Hollow cone • Flow rates: 0.24 to 110 gpm (0.9 to 410 L/min) A spillback nozzle is a type of whirl nozzle equipped with two connections instead of the single … Read More

Spray Solutions for Gas Cooling

Elite Digital Ltd

Learn how BETE’s spray lances, injectors, and quills effectively cool heated gas streams and allow for simple and easy installation.

SpiralAir® Nozzle Significantly Reduces Air Consumption Usage in Flue Gas Cooling

Peter Zdziarski

Detail of an electric melting furnace.

Cooling of exhaust gases from the Electric Arc Furnace (EAF) is critical to controlling temperatures of
the gas in the ductwork as it enters the baghouse to prevent a fire. Air atomizing nozzles are ideal for
cooling the gases because they produce very fine droplets, but air consumption can be high and costly
if the proper nozzle is not selected.